Hydrofoil Mast

Unity Sports manufactures carbon fiber and anodized aluminum hydrofoil masts for foil brands, wholesalers and distributors. The mast connects the board mounting system to the wings and fuselage, so length, stiffness, section, interface accuracy, weight and corrosion resistance must be evaluated as part of the complete hydrofoil system.

We support existing platforms and custom OEM, ODM, private-label and dedicated-tooling projects. Customization can cover mast length, section, material, carbon layup, connection interface, surface treatment, color, logo and packaging.

Public-mold products can start from MOQ 1. Fully custom projects do not have a standard minimum quantity when the customer approves the required tooling cost. Typical sample lead time is 7–21 days and mass-production lead time is 30–60 days.

Hydrofoil Mast Manufacturing and Testing

Carbon mast Sideways stiffness Test​
Lateral Stiffness Test
foil mast strength Test​
Structural Strength Test
Mast Twist Stiffness Test
Torsional Stiffness Test
Foam Core engraving​
Foam Core Machining
hydrofoil mast Wrapping
Carbon Fiber Layup
hydrofoil mast drilling Hole​
CNC Drilling and Interface Machining

Anodized Aluminum Hydrofoil Masts

Our standard aluminum mast direction uses AL6061-T6 with CNC-machined interfaces and an anodized surface. Existing length options range from approximately 650 mm to 1200 mm, subject to the selected platform and interface. Custom programs can review mast length, section, connection dimensions, anodized color, logo and packaging.

Available verification can include dimensional inspection, hardness testing, structural or suspended-load testing, fatigue testing and salt-spray testing according to the agreed requirements. View the U-AM01 aluminum hydrofoil mast.

foil mast
Full carbon mast

Carbon Fiber and Composite Hydrofoil Masts

Carbon fiber mast construction is suited to projects that prioritize low weight and high stiffness. Existing designs include an integrated mast-and-base platform with a Type 135 interface, while other lengths, sections, interfaces, layups, finishes and branding requirements can be reviewed for custom development.

Depending on the agreed specification, available verification includes dimensional inspection, structural or break testing, lateral and torsional stiffness testing, fatigue testing, hardness testing and suspended-load or tensile testing. View the U-CMast-135 carbon hydrofoil mast.

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