Hydrofoil Mast

Unity Sports manufactures carbon fiber and anodized aluminum hydrofoil masts for foil brands, wholesalers, distributors and product developers. The mast connects the board mounting system to the wings and fuselage, so length, stiffness, section, interface accuracy and corrosion resistance must match the complete system. We support OEM, ODM and private-label projects, including custom dimensions, materials, colors, logos and packaging. Public-mold projects can start from MOQ 1; custom tooling projects have no fixed quantity limit when tooling costs are approved. Samples are typically available in 7–21 days, with bulk production generally taking 30–60 days after sample approval.

Hydrofoil Mast Manufacturing and Testing

Carbon mast Sideways stiffness Test​
Lateral Stiffness Test
foil mast strength Test​
Structural Strength Test
Mast Twist Stiffness Test
Torsional Stiffness Test
Foam Core engraving​
Foam Core Machining
hydrofoil mast Wrapping
Carbon Fiber Layup
hydrofoil mast drilling Hole​
CNC Drilling and Interface Machining

Anodized Aluminum Hydrofoil Masts

Our aluminum mast direction uses AL6061-T6 with CNC-machined interfaces and an anodized surface. Existing length options range from approximately 650 mm to 1200 mm, subject to the selected platform and interface. Custom programs can adjust length, mounting details, finish and branding. Aluminum flat-bar samples have completed a 150 kg bend/break test with no damage under the tested setup; final acceptance criteria are confirmed for each product design.

foil mast
Full carbon mast

Carbon Fiber and Composite Hydrofoil Masts

Carbon fiber mast construction is suited to projects that prioritize low weight and high stiffness. Existing designs include an integrated mast-and-base platform with a Type 135 interface, while other lengths, sections, interfaces, layups and finishes can be developed for a customer program. Carbon-fiber flat-bar samples have completed a 120 kg bend/break test with no damage under the tested setup. We confirm the required test method and acceptance criteria before production.

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